JMS, Vol. 57, No. 6, 2021
GEOMECHANICS
NUMERICAL MODELING OF ROCK BOLT SUPPORT IN CASE OF RHEOLOGICAL BEHAVIOR OF ROCK MASS IN DEFORMATION
V. N. Zakharov*, V. A. Trofimov, and Yu. A. Filippov
Academician Melnikov Research Institute of Comprehensive Exploitation of Mineral Resources—IPKON,
Russian Academy of Sciences, Moscow, 111020 Russia
*e-mail: asas_2001@mail.ru
The article presents a geomechanical model of a tunnel with rock bolt support. The numerical modeling is performed in ANSYS. The effect of the rock bolt support on the tunnel stability is analyzed with regard to the rheological properties of rocks. The loading and functioning of rock bolts are actualized owing to joint deformation of the rock bolts and enclosing rock mass during their interaction with each other and with the anchoring grouting. The authors discuss feasibility of loss of the load-bearing capacity by the rock bolts because of their fracture. The algorithm of timing of a rock bolt to keep functioning and damage localization is described.
Rock mass, rheological behavior in deformation, rock bolt support, numerical modeling, stress, tunnel
DOI: 10.1134/S1062739121060016
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STRESS DETERMINATION IN ROCK MASS WITH REGARD TO SEQUENCE OF DEEP-LEVEL CUT-AND-FILL
V. M. Seryakov
Chinakal Institute of Mining, Siberian Branch, Russian Academy of Sciences,
Novosibirsk, 630091 Russia
e-mail: vser@misd.ru
The article discusses application of the deep-level stress determination method developed for modeling stress redistribution in rocks and in backfill as mining operations are advanced. It is suggested to take into account elastoplastic properties of rocks and backfill using the stiffness matrix of intact rock mass. The illustrative calculations are presented.
Mineral deposits, rock, stress state, great depths, mined-out void, backfill, mining sequence, nonlinear deformation
DOI: 10.1134/S1062739121060028
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CORRELATIONS BETWEEN MECHANICAL AND INDEX PROPERTIES OF SANDSTONE FROM THE CENTRAL SALT RANGE
M. Z. Emad, M. U. Khan*, S. A. Saki, M. A. Raza, and M. U. Tahir
University of Engineering and Technology (UET) Lahore, Pakistan
*e-mail: usman@uet.edu.pk
NESPAK, National Engineering Services, Pakistan
A study was conducted to uncover the possible correlations among mechanical and index properties of sandstones from formations of Salt Range area, Punjab, Pakistan. For this purpose, sandstone block samples were collected from seven formations of the Salt Range. The samples were prepared for rock testing according to the guidelines set by International Society of Rock Mechanics (ISRM). Defective samples were discarded and those meeting the ISRM specifications were tested for sonic velocities, dry density, porosity, uniaxial compressive strength, tensile strength and elastic constants. Results obtained were then statistically analyzed to find the predictive relationships. The analysis revealed that correlations exist between two groups of tested rocks. The predictive relationships were determined between porosity and static mechanical properties of rocks and between porosity and dynamic mechanical properties.
Porosity, UCS, rock properties, correlation, Salt Range, sonic velocity
DOI: 10.1134/S106273912106003X
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APPLICATION OF SELECTED ANALYTICAL AND EMPIRICAL METHODS TO DETERMINE THE CAUSES OF. A. ROCK BURST INCIDENT RECORDED IN. A. POLISH MINE
P. Litwa* and G. Merta**
Central Mining Institute (GIG), Katowice, 40–166 Poland
*e-mail: plitwa@gig.eu
**e-mail: gmerta@gig.eu
The paper concerns an analysis of the causes of the rock burst that occurred in 2019 in one of the underground hard coal mines in the Upper Silesian Coal Basin (Poland). This incident occurred in the area of an active longwall with complex mining and geological conditions. The operation was linked to natural hazards, with seismic (rock burst) and methane hazards predominating. The recorded seismic activity in the course of the operation was at a high level. Commonly used methods of assessing the state of the rock burst hazard are characterised by the difficulty in predicting the occurrence of tremors which may result in dangerous incidents (rock bursts or relaxation). There is therefore a need to constantly improve methods of forecasting the state of such hazards. The paper presents selected results of the applied analytical and empirical methods, which made it possible to determine the causes of the rock burst and to determine the principles of further exploitation in the area covered by the study.
Natural hazards, occupational safety, rock burst, rock burst assessment methods
DOI: 10.1134/S1062739121060041
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BRAZILIAN TENSILE STRENGTH TESTING
V. P. Efimov
Chinakal Institute of Mining, Siberian Branch, Russian Academy of Sciences,
Novosibirsk, 630091 Russia
e-mail: efimov-pedan@mail.ru
The paper discusses the direct and Brazilian tensile strength testing data in terms of the mechanical properties of rocks. The statistical correlation factors by categories of rocks only offer rough estimates of the direct strength in tension using the Brazilian tensile strength test data. It is suggested to compare the two methods using models which include the structure of a material. It is shown that when the analysis includes the biaxial stress field, which leads to a decrease in the strength by the Brazilian test as compared with the strength value from the direct tension, as well as when the analysis includes the nonuniformity of the tensile stresses, which brings an opposite effect, the tensile strength values of the two methods are correlated more accurately.
Rocks, tensile strength, Brazilian test, structural parameter
DOI: 10.1134/S1062739121060053
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44. Zhang, Z.X., An Empirical Relation between Mode I Fracture Toughness and the Tensile Strength of Rock, Int. J. Rock Mech. Min. Sci., 2002, vol. 39, pp. 401–406.
ROCK FAILURE
3D MODELING OF HYDRAULIC FRACTURING IN AN ISOTROPIC ELASTIC MEDIUM WITH. A. FRACTURE INITIATOR AT THE HOLE BOTTOM
A. V. Azarov* and S. V. Serdyukov
Chinakal Institute of Mining, Siberian Branch, Russian Academy of Sciences,
Novosibirsk, 630091 Russia
*e-mail: antonazv@mail.ru
The authors describe the numerical studies into hydraulic fracturing in an isotropic elastic medium with a fracture initiator set at the hole bottom. The influence of individual factors, including the depth of the fracture initiator, its distance from the hole bottom, the bottom shape, the strength and elasticity of the medium, on the shape of the created fractures and on the fracturing pressure is determined. The application of the revealed dependences in optimization of the technology and equipment of the directional hydraulic fracturing is illustrated.
Hydraulic fracturing, fracture initiator, fracture growth trajectory, hole, hole bottom, strength and elasticity, fracturing pressure, mathematical modeling, extended finite element method
DOI: 10.1134/S1062739121060065
REFERENCES
1. Shilova, T.V. and Serdyukov, S.V., Protection of Operating Degassing Holes from Air Inflow from Underground Excavations, Journal of Mining Science, 2015, vol. 51, no. 5, pp. 1049–1055.
2. Panov, A.V., Skulkin, A.A., Tsibizov, L.V., and Rodin, R.I., Determination of Natural Stress Field Components Using Hydraulic Fracturing, InterExpo Geo-Sibir, 2015, vol. 2, no. 3, pp. 186–190.
3. Chernov, O.I. and Grebennik, O.I., Directional Effect on Solid Difficult Roof in Mines, Mekhanika gornykh porod i mekhanizirovannye krepi (Rock Mechanics and Powered Roof Support), Novosibirsk: Nauka, 1985.
4. Temiryaeva, O.A., Increasing Serviceability of Sealing Packers Based on Lab-Scale Testing Results, Vestn. KuzGTU, 2021, no. 2, pp. 74–82.
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6. Azarov, A.V., Kurlenya, M.V., and Serdyukov, S.V., Fracturing Simulation Software for Solid Mineral Mining, Journal of Mining Science, 2020, vol. 56, no. 5, pp. 868–875.
7. Ortiz, M. and Pandolfi, A., Finite Deformation Irreversible Cohesive Elements for Three Dimensional Fracture Propagation Analysis, Int. J. Numerical Methods in Engineering, 1999, vol. 44, no. 9, pp. 1267–1282.
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10. Sher, E.N. and Mikhailov, A.M., Modeling the Axially Symmetric Crack Growth under Blasting and Hydrofracturing near Free Surface, Journal of Mining Science, 2008, vol. 44, no. 5, pp. 473–471.
11. Kolykhalov, I.V., Physical Modeling of Axisymmetrical Hydrofractures in Elastic Medium by Plastic Material Injection, J. Fundament. Appl. Min. Sci., 2017, vol. 4, no. 1, pp. 113–118.
SHAPES OF HYDRAULIC FRACTURES IN THE NEIGHBORHOOD OF CYLINDRICAL CAVITY
S. V. Serdyukov*, A. V. Azarov, L. A. Rybalkin, and A. V. Patutin
Chinakal Institute of Mining, Siberian Branch, Russian Academy of Sciences,
Novosibirsk, 630091 Russia
*e-mail: ss3032@yandex.ru
The article presents the theoretical and experimental results on propagation of hydraulic fractures in the neighborhood of an extended cylindrical cavity in an isotropic elastic medium under the hydrostatic stress and in the triaxial stress field composed of unequal components. The influence exerted on the curvature and volume of the created fractures by the fracture initiator and cavity spacing, as well as by the strength and compression of the medium is illustrated. The main types and conditions of the created fractures are described. The physical simulation and the full-scale experiment prove the numerical research reliability and the applicability of the program and method solutions in design of hydraulic fracturing at short distances from underground openings and structures.
Rock mass, underground opening, stress state, hydraulic fracturing, fracture shape, fracturing fluid pressure, numerical modeling, extended finite element method, physical simulation and full-scale experiment
DOI: 10.1134/S1062739121060077
REFERENCES
1. Shilova, T.V. and Serdyukov, S.V., Protection of Operating Degassing Holes from Air Inflow from Underground Excavations, Journal of Mining Science, 2015, vol. 51, no. 5, pp. 1049–1055.
2. Panov, A.V., Skulkin, A.A., Tsibizov, L.V., and Rodin, R.I., Determination of Natural Stresses in Hydraulic Fracturing, InterExpo Geo-Sibir Proc., 2015, vol. 2, no. 3, pp. 186–190.
3. Xia, B., Zhang, X., Yu, B., Jia, J., Weakening Effects of Hydraulic Fracture in Hard Roof under the Influence of Stress Arch, Int. J. Min. Sci. and Tech., 2018, vol. 28, no. 6, pp. 951–958.
4. Liu, Z., Lu, Q, Sun, Y., Tang, X., Shao, Z., Weng, Z., Investigation of the Influence of Natural Cavities on Hydraulic Fracturing Using Phase Field Method, Arabian J. for Sci. and Eng., 2019, vol. 44, no 12, pp. 10481–10501.
5. Chen, Z., Li, X., Dusseault, M.B., and Weng, L., Effect of Excavation Stress Condition on Hydraulic Fracture Behavior, Eng. Fracture Mech., 2020, vol. 226, P. 106871.
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7. Shi, F., Wang, D., and Chen, X.A., Numerical Study on the Propagation Mechanisms of Hydraulic Fractures in Fracture-Cavity Carbonate Reservoirs, Cmes-Computer Modeling in Eng. and Sci., 2021, vol. 127, no. 2, pp. 575–598.
8. Luo, Z., Zhang, N, Zhao, L., Zeng, J., Liu, P., and Li, N., Interaction of a Hydraulic Fracture with a Hole in Poroelasticity Medium Based on Extended Finite Element Method, Eng. Analysis with Boundary Elements, 2020, vol. 115, pp. 108–119.
9. Song, J.H., Areias, P. M. A., and Belytschko, T., A Method for Dynamic Crack and Shear Band Propagation with Phantom Nodes, Int. J. for Numerical Methods in Eng., 2006, vol. 67,
no. 6, pp. 868–893.
10. Cruz, F., Roehl, D., do Amaral Vargas Jr. E. An XFEM Implementation in Abaqus to Model Intersections between Fractures in Porous Rocks, Computers and Geotechnics, 2019, vol. 112, pp. 135–146.
11. He, B., Hydromechanical Model for Hydraulic Fractures Using XFEM, Frontiers of Structural and Civil Eng., 2019, vol. 13, no. 1, pp. 240–249.
12. Belytschk, T., Chen, H., Xu, J., and Zi, G., Dynamic Crack Propagation Based on Loss of Hyperbolicity and a New Discontinuous Enrichment, Int. J. for Numerical Methods in Eng., 2003, vol. 58,
no. 12, pp. 1873–1905.
13. Azarov, A.V., Kurlenya, M.V., and Serdyukov, S.V., Fracturing Simulation Software for Solid Mineral Mining, Journal of Mining Science, 2020, vol. 56, no. 5, pp. 868–875.
14. Ortiz, M. and Pandolfi, A., Finite Deformation Irreversible Cohesive Elements for Three Dimensional Crack Propagation Analysis, Int. J. Numerical Methods in Eng., 1999, vol. 44, no. 9, pp. 1267–1282.
15. Kolykhalov, I.V., Physical Modeling of Axisymmetrical Hydrofractures in Elastic Medium by Plastic Material Injection, J. Fundament. Appl. Min. Sci., 2017, vol. 4, no. 1, pp. 113–118.
16. Serdyukov, S.V., Rybalkin, L.A., Drobchik, A.V., Patutin, A.V., and Shilova, T.V., Laboratory Installation Simulating a Hydraulic Fracturing of Fractured Rock Mass, Journal of Mining Science, 2020, vol. 56, no. 6, pp. 1053–1060.
NUMERICAL EVALUATION OF WEDGE PENETRATION RESISTANCE IN BRITTLE ROCK MASS WITH REGARD TO EQUILIBRIUM PROPAGATION OF MAIN CRACK
E. N. Sher
Chinakal Institute of Mining, Siberian Branch, Russian Academy of Sciences,
Novosibirsk, 630091 Russia
e-mail: ensher@gmail.com
The analytical model and numerical program are developed for solving 3D elastic problem on wedge tool penetration resistance in brittle rock mass with regard to the main crack growth. The program testing is described. Its efficiency is proved by comparison with the analytical solution of a problem on equilibrium propagation of a disc-shaped crack in the elastic space with pressure applied in the center of a circle of limited radius. Such solution is a good approximation of the problem on wedge penetration and can be used to estimate the wedge penetration resistance depending on the wedge geometrics, penetration depth and characteristics of the medium.
Wedge penetration, rock, 3D analysis, penetration resistance, stiffness coefficient, main crack, fracture shape
DOI: 10.1134/S1062739121060089
REFERENCES
1. Ushakov, L.S, Kotylev, Yu.Å., and Kravchenko, V.À., Gidravlicheskie mashiny udarnogo deistviya (Hydraulic Impact Machines), Moscow: Mashinostroenie, 2000.
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6. Kolesnikov, Yu.V. and Morozov, Å.Ì., Mekhanika kontaktnogo razrusheniya (Mechanics of Contact Fracture), Moscow: LKI, 2010.
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18. Sher, Å.N. and Mikhailov, À.Ì., Modeling the Axially Symmetric Crack Growth under Blasting and Hydrofracturing near Free Surface, J. Min. Sci., 2008, vol. 44, no. 5, pp. 473–481.
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LABORATORY RESEARCH OF SLOPE STABILITY UNDER IMPACTS
G. G. Kocharyan*, S. B. Kishkina, and Z. Z. Sharafiev
Academician Sadovsky Institute of Geosphere Dynamics, Russian Academy of Sciences,
Moscow, 119334 Russia
*e-mail: geospheres@idg.chph.ras.ru
The authors discuss the lab-scale studies into sub-horizontal effect of a low-frequency seismic wave on a slope. Acceleration transducers enabled tracing relative slope sliding even in case of invisible straining. It is found that if the maximum acceleration in the momentum is below a certain value governed by the soil strength, the slope keeps stable even at high displacement velocities. A single impact at high acceleration but low mass velocity is also incapable to initiate landslide. However, in this case, residual strains arise, accumulate and can make the slope unstable. Under multiple impacts, the critical parameters are markedly lower as compared with the single impact. This is particularly true for steep slopes having small stability factors. The parameters of vibrations generated by different-magnitude earthquakes which initiate slope failures in the form of landslides are analyzed.
Slope processes, landslides, slope failure, multiple impacts, seismic vibrations, earthquakes, blasts
DOI: 10.1134/S1062739121060090
REFERENCES
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15. Kocharyan, G.G., Besedina, À.N., Kishkina, S.B., Pavlov, D.V., Sharafiev, Z.Z., and Kamenev, P.À., Initiation of Slope Collapse by Seismic Vibrations from Different Sources, Fizika Zemli, 2021, no. 5, pp. 41–54.
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MINERAL MINING TECHNOLOGY
LOW-WASTE MINING TECHNOLOGY FOR STRUCTURALLY COMPLEX DEPOSITS WITH MIXED-TYPE PROCESS FLOWS OF ORE EXTRACTION AND PROCESSING
G. V. Sekisov and A. Yu. Cheban*
Institute of Mining, Far East Branch, Russian Academy of Sciences, Khabarovsk, 680000 Russia
*e-mail: chebanay@mail.ru
The article presents a package of engineering solutions to ensure an essential increase in overall extraction of useful components in development of structurally complex ore deposits. The efficiency criterion of such mining using mixed-type process flows of ore extraction and processing is proposed to be the highest NPV of extraction and processing of high-grade ore, low-grade ore and mining-and-processing waste within the overall period of mining. The use of this criterion allows setting optimal ranges for cut-off grade to identify the ore types and qualities. Extraction blocks are distinguished by geological types determined based on the texture, structure and material constitution of ores. In a structurally complex extraction block, zones of super rich, rich, crude, poor and super poor ore are delineated. Super rich ore is extracted in the first place and is forwarded to pressure leaching or to leaching-and-adsorption. After disintegration by blasting, the other above-listed ore grades are sent to a processing plant or to heap leaching. This technology enables enhanced overall metal recovery from an extraction block.
Structurally complex block, ore types, ore grades, mixed-type extraction and processing, metal extraction, efficiency criterion, resource saving
DOI: 10.1134/S1062739121060107
REFERENCES
1. Bryukhovetsky, O.S., Bunin, Zh.V., and Kovalev, I.A., Tekhnologiya i kompleksnaya mekhanizatsiya rasrabotki mestorozhdenii poleznykh iskopaemykh (Technology and Integrated Mechanization of Mineral Mining), Moscow: Nedra, 1989.
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6. Cacceta, L. and Hill, S., An Application of Branch and Cut to Open Pit Mine Scheduling, J. Global Optimization, 2003, vol. 27, pp. 349–365.
7. Cheban, A.Yu. and Sekisov, G.V., Systematization of Mining and Processing Methods for Small-Size Ore Bodies, Vestn. ZabGU, 2020, vol. 26, no. 5, pp. 13–20.
8. Abramov, A.A., Ways of Enhancing Completeness of Use of Nonferrous Metals by Means of Improvement of Processing Technologies, Nedropol’z. XXI Vek, 2007, no. 5, pp. 74–80.
9. Reznichenko, S.S. and Antipova, N.M., Generation of Quantitative and Qualitative Measures for Produced Ore Flows in Open Pit Copper Ore Mining, GIAB, 2011, no. S 4–14, pp. 41–46.
10. ÒTrubetskoy, K.N., Kaplunov, D.R., Ryl’nikova, M.V., and Radchenko, D.N., New Approaches to Designing Resource-Reproducing Technologies for Comprehensive Extraction of Ores, Journal of Mining Science, 2011, vol. 47, no. 3, article 317.
11. Aristov, I.I. and Rubtsov, S.K., Improvement of Ore Dilution and Loss Rating and Auditing Procedures in Mining Structurally Complex Deposits, Nedropol’z. XXI Vek, 2006, no. 1, pp. 28–36.
12. Gorlov, Yu.V., Ignatov, V.N., Gorlov, D.Yu., and Shum, I.Yu., Design Losses in Drilling-and Blasting in Solid Mineral Bodies, GIAB, 2010, no. 2, pp. 80–82.
13. Rakishev, B.R., Avtomatizirovannoe proektirovanie i proizvodstvo massovykh vzryvov na kar’erakh (Automated Design and Implementation of Large-Scale Blasting in Open Pit Mines), Almaty: Galyn, 2016.
14. Gorlov, Yu.V., Ignatov, V.N., Gorlov, D.Yu., and Shum, I.Yu., Calculation Procedure of Overgrinding Zone around a Blasthole, GIAB, 2010, no. 2, pp. 75–79.
15. Khakulov, V.A., Kononov, O.V., Shapovalov, V.A., and Karpova, Zh.V., Improvement of Ore Mining and Processing at Tarnyauz Deposit, Obogashch. Rud, 2021, no. 3, pp. 3–8.
16. Revnivtsev, V.I., Azbel’ E.I., and Baranov, E.G., Podgotovka mineral’nogo syr’ya k obogashcheniyu I pererabotke (Preparation of Raw Materials for Processing and Conversion), Moscow: Nedra, 1987.
17. Sekisov, A. and Rasskazova, A., Assessment of the Possibility of Hydrometallurgical Processing of Low-Grade Ores in the Oxidation Zone of the Malmyzh Cu–Au Porphyry Deposit, Minerals, 2021, vol. 11, no. 1, pp. 1–11.
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20. Shumilova, L.V., Reznik, Yu.N., and Trubachev, A.I., Pererabotka zolotosoderzhashchikh rud metodom kuchnogo i kyuvetnogo vyshchelachivaniya: problemy i perspektivy razvitiya (Gold Ore Processing by Heap and Agitation Leaching: Problems and Prospects), Chita: ChitGU, 2009.
21. Golik, V.I., Ismailov, T.T., and Mitsik, M.F., Universal Model of Metal Leaching from Low-Grade Raw Material with Mechanical and Chemical Activation Pretreatment, GIAB, 2011, no. 10, pp. 233–241.
22. Trubetskoy, K.N., Chanturia, V.A., Kaplunov, D.R., and Ryl’nikova, M.V., Kompleksnoe osvoenie mestorozhdenii i glubokaya pererabotka mineral’nogo syr’ya (Integrated Mineral Mining and High-Level Processing), Moscow: Nauka, 2010.
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MINING COMPLEXITY ASSESSMENT TO SUBSTANTIATE DEFORMATION MONITORING AT OPEN PIT MINES
M. R. Ponomarenko* and Yu. I. Kutepov
Saint-Petersburg Mining University, Saint-Petersburg, 199106 Russia
*e-mail: pnmry@mail.ru
The authors substantiate applicability of type-design practice of geotechnical facilities by their complexity with a view to determining structure and contents of deformation monitoring. It is suggested to exercise the type-design practice using particular characteristics of geological, hydrogeological and geotechnical conditions of mineral mining. Based on the existing regulatory documents and considering the modern scale of open pit mining and the current dimensions of open pits, the system of particular characteristics is shaped for the assessment of open pit mining conditions. The multi-criterion analysis of influence exerted by the particular characteristics on the resultant complexity estimate of an open pit is presented. The deformation monitoring procedure for open pits depending on their mining complexity is proposed. The procedure is tested at Tsentralny open pit mine at the Khibiny apatite–nepheline deposit on the Rasvumchorr Plateau.
Natural-and-technical systems, deformation monitoring, geotechnical facility type design, open pit mining, geotechnical facility complexity, multi-criterion analysis
DOI: 10.1134/S1062739121060119
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ORE AND BACKFILL DILUTION IN UNDERGROUND HARD ROCK MINING
M. N. Bagde
CSIR-Central Institute of Mining and Fuel Research, Nagpur Research Center,
17/C, Telangkhedi, Nagpur, India
e-mail: mnbagde@cimfr.nic.in
The ore dilution is generally defined as the degradation of economical and valuable ore with the addition of the unwanted host rock, failed backfilled material and or ore material considered below the cut-off the grade. The importance of ore dilution on the profitability of a mining operation is very well known and also well documented, since, it adds to the cost of mining, hauling, transportation, milling and processing etc. It also differs from one mining operation to another, the ore type being extracted, the type of the host rock present and type of mining method applied, type of backfilling method and material used, including other mining parameters. The ore dilution is generally expected at all stages of mining operation including the very first step of stoping in the case of hard rock mining, where, the low-grade ore is extracted un-intentionally or intentionally to insure the safe mining environment including excavation stability and or towards the easy movement of men and machineries. It is well known that the numerous parameters including mining and rock mechanics influence the occurrence of ore dilution in the case of underground hard rock mining. Herewith, through review study, the problem of ore dilution, various factors affecting dilution, its measurement and possible control measures is discussed.
Ore dilution, backfill, hard rock mining, stoping, measurement, control measures
DOI: 10.1134/S1062739121060120
REFERENCES
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5. Henning, J.G. and Mitri, H.S., Numerical Modeling of Ore Dilution in Blasthole Stoping, Int. J. Rock Mech. Min. Sci., 2007, vol. 44, no. 5, pp. 692–703.
6. Henning, J.G. and Mitri, H.S., Assessment and Control of Ore Dilution in Longhole Mining: Case Studies, Geotech. Geol. Eng., 2008, vol. 26, pp. 349–366.
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9. Dunne, K. and Pakalnis, R., Dilution Aspects of a Sublevel Retreat Stope at Detour Lake Mine, Rock Mechanics Tools and Techniques, Vol. I, Aubertin, M., Hassani, F., and Mitri, H.S. (Eds.), 1996, Balkema, pp. 305–313.
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15. Bagde, M.N. and Mitri. H.S., Numerical Analysis of Backfill Face Stability, Proc. Conf. Earth and Planetary Science—Global Challenges, Policy Framework & Sustainable Development for Min. of Min. & Fossil Energy Resources 2015–20, KNIT Surathakal, India, 2015. DOI:10.1016/j.proeps.2015.06.021.
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MINERAL DRESSING
RARE METAL AND RARE EARTH RECOVERY FROM SILICA GEL—EUDIALYTE CONCENTRATE LEACHING PRODUCT
V. A. Chanturia, A. L. Samusev*, V. G. Minenko, and G. A. Kozhevnikov
Academician Melnikov Institute of Comprehensive Exploitation of Mineral Resources—IPKON, Russian Academy of Sciences, Moscow, 111020 Russia
*e-mail: samusev_al@ipkonran.ru
The effect of various parameters (S : L ratio, duration, temperature and intensity of ultrasonic treatment) on recovery efficiency of zirconium and rare earth elements (REE) in dissolution of silica gel is investigated. The leaching process optimization is performed using the method of Taguchi L9 orthogonal array and the analysis of variance (ANOVA). The recovery of zirconium and REE from silica gel to pregnant solution at the optimized dissolution parameters is 47.95 and 56.17%, respectively. The ANOVA method shows that contribution of ultrasonic treatment in the recovery of zirconium and REE equals 89.6 and 59.6%.
Silica gel, zirconium, rare earth elements, dissolution, recovery, optimal parameters
DOI: 10.1134/S1062739121060132
REFERENCES
1. Savel’eva, I.L., The Rare-Earth Metals Industry of Russia: Present Status, Resource Conditions of Development, Geography and Natural Resources, 2011, vol. 32, no. 1, pp. 65–71. doi.org/ 10.1134/ S1875372811010112.
2. Kuleshevich, L.V. and Dmitrieva, À.V., Rare-Earth Mineralization in Alkaline and Moderately Alkaline Complexes of Karelia, Associated Metasomatites and Ores, Gornyi Zhurnal, 2019, no. 3. DOI: 10.17580/gzh.2019.03.09.
3. Rastsvetaeva, R.K., Structural Mineralogy of the Eudialyte Group: A Review, Crystallography Reports, 2007, vol. 52, pp. 47–64.
4. Forrester, K., Leijd, M., Oczlon, M., Holmstrom, H., and Saxon, M., Beneficiation of Rare Earth Element Enriched Eudialyte from the Norra Karr Peralkaline Intrusion with Wet High Intensity Magnetic Separation, Conf. of Metallurgists, Canadian Institute of Mining, Metallurgy and Petroleum, Vancouver, 2014.
5. Zakharov, V.I., Skiba, G.S., Solov’ev, À.V., Lebedev, V.N., and Mayorov, D.V., Some Aspects of Acid Processing of Eudialyte, Tsvet. Metally, 2011, no. 11, pp. 25–29.
6. Lebedev, V.N., Sulfuric Acid Technology of Eudialyte Concentrate, Zhurn. Prikl. Khimii, 2003, vol. 76, no. 10, pp. 1601–1605.
7. Lebedev, V.N., Shchur, Ò.Å., Mayorov, D.V., Popova, L.À., and Serkova, R.P., Features of Acid Decomposition of Eudialyte and Some Rare Metal Concentrates of the Kola Peninsula, Zhurn. Prikl. Khimii, 2003, vol. 76, no. 8, pp. 1233–1237.
8. Zakharov, V.I., Voskoboinikov, N.B., Skiba, G.S., Solov’ev, À.V., Mayorov, D.V., and Matveev, V.À., Development of Hydrochloric Acid Technology for Complex Processing of Eudialyte, Zap. Gorn. Inst., 2005, vol. 165, pp. 83–85.
9. Bogatyreva, Å.V., Chub, À.V., Ermilov, À.G., and Khokhlova, Î.V., Efficiency of the Alkaline Acid Method for Complex Leaching of Eudialyte Concentrate. Part I, Tsvet. Metally, 2018, no. 7, pp. 57–61.
10. Bogatyreva, Å.V., Chub, À.V., Ermilov, À.G., and Khokhlova, Î.V., Efficiency of the Alkaline Acid Method for Complex Leaching of Eudialyte Concentrate. Part II, Tsvet. Metally, 2018, no. 8, pp. 69–74.
11. Ma, Y., Stopic, S., and Friedrich, B., Hydrometallurgical Treatment of an Eudialyte Concentrate for Preparation of Rare Earth Carbonate, Johnson Matthey Tech. Rev., 2019, vol. 63, pp. 2–13.
12. Jha, M.K., Kumari, A., Panda, R., Kumar, J.R., Yoo, K., and Lee, J.Y., Review on Hydrometallurgical Recovery of Rare Earth Metals, Hydrometallurgy, 2016, vol. 165, pp. 2–26.
13. Ma, Y., Stopic, S., Gronen, L., and Friedrich, B., Recovery of Zr, Hf, Nb from Eudialyte Residue by Sulfuric Acid Dry Digestion and Water Leaching with H2O2 as a Promoter, Hydrometallurgy, 2018, vol. 181, pp. 206–214.
14. Ma, Y., Stopic, S., Gronen, L., Milivojevic, M., Obradovic, S., and Friedrich, B., Neural Network Modeling for the Extraction of Rare Earth Elements from Eudialyte Concentrate by Dry Digestion and Leaching, J. Metals, 2018, vol. 8, no. 4, p. 267.
15. Johnsen, O., Ferraris, G., Gault, R., Joel, D.G., Kampf, A., and Pekov, I., The Nomenclature of Eudialyte-Group Minerals, The Canadian Mineralogist, 2003, vol. 41, pp. 785–794.
16. Davris, P., Stopic, S., Balomenos, E., Panias, D., Paspaliaris, I., and Friedrich, B., Leaching of Rare Earth Elements from Eudialyte Concentrate by Suppressing Silica Gel Formation, J. Min. Eng., 2017, vol. 108, pp. 115–122.
17. Vaccarezza, V. and Anderson, C., Beneficiation and Leaching Study of Norra Karr Eudialyte Mineral, Kim, H. et al. (Eds.) Rare Metal. Techn., 2018, TMS 2018, The Minerals, Metals and Materials Series, Springer, Cham.
18. Vo?enkaul, D., Birich, A., Muller, N., Stoltz, N., and Friedrich, B., Hydrometallurgical Processing of Eudialyte Bearing Concentrates to Recover Rare Earth Elements via Low-Temperature Dry Digestion to Prevent the Silica Gel Formation, J. Sustain. Metal., 2016, vol. 3, pp. 79–89.
19. Balinski, A., Atanasova, P., Wiche, O., Kelly, N., Reyter, A.M., and Scharf, C., Recovery of REEs, Zr(Hf), Mn and Nb by H2SO4 Leaching of Eudialyte Concentrate, Hydrometallurgy, 2019, vol. 186, pp. 176–86.
20. Artiushenko, O., Kostenko, L., and Zaitsev, V., Influence of Competitive Eluting Agents on REEs Recovery from Silica Gel Adsorbent with Immobilized Aminodiphosphonic Acid, J. of Environmental Chemical Eng., 2020, vol. 8, no. 4, 103883, DOI: 10.1016/j.jece.2020.103883.
21. Chanturia, V.A., Minenko, V.G., Samusev, À.L., Koporulina, Å.V., and Ryazantseva, Ì.V., Fracture of Structured Rocks and Materials in Nonuniform Stress Fields, J. Min. Sci., 2020, vol. 56, no. 4, pp. 631–641.
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24. Mondal, S., Paul, B., Kumar, V., Singh, D.K., and Chakravartty, J.K., Parametric Optimization for Leaching of Cobalt from Sukinda Ore of Lateritic Origin—A Taguchi Approach, Separation and Purification Technology, 2015, vol. 156, no. 2, pp. 827–834.
25. Srivalli, H. and Nagarajan, R., Mechanistic Study of Ultrasound Assisted Solvent Leaching of Sodium and Potassium from an Indian Coal Using Continuous and Pulsed Modes of Operation, Chem. Eng. Commun., 2019, vol. 206, no. 2, pp. 207–226.
THE USE OF TECFLOTE FAMILY COLLECTORS IN COPPER–NICKEL ORE FLOTATION
E. V. Chernousenko* and Yu. S. Kameneva**
Mining Institute, Kola Science Center, Russian Academy of Sciences, Apatity, 184209 Russia
*e-mail: atletik-2010@yandex.ru
**e-mail: Dgeremi@mail.ru
Tecflote non-ionic organic agents are investigated as potential flotation collectors for copper–nickel sulfide ores. Adsorbability of four Tecflote agents having different-structure alkyl radicals and different numbers of functional groups is analyzed. The efficiency of the agents toward copper- and nickel-bearing minerals is estimated in non-frothing flotation of ore samples treated with chalcopyrite and pentlandite–pyrrhotine. The behavior specificity of Tecflote agents as compared with sulfhydryl collectors is illustrated. Tecflote agents are more active relative to nickel-bearing minerals. The flotation tests prove that inclusion of Tecflote collectors as additives to standard flotation regime enhances efficiency of the process. Partial replacement of xanthate favors higher recovery of copper and nickel in flotation froth at lower recovery of nickel in flotation tailings.
Copper–nickel ore, chalcopyrite, pentlandite, pyrrhotine, flotation, sulfhydryl collectors, complexing agents, Tecflote collectors
DOI: 10.1134/S1062739121060144
REFERENCES
1. Chanturia, V.A., Innovative Processes of Comprehensive and Deep Processing of Complex Minerals. Innovative Processes of Comprehensive Processing of Natural and Man-Made Minerals, Proc. Int. Conf. Plaksin’s Lectures, Apatity, 2020.
2. Algebraistova, N.Ê., Mikheev, V.G., Markova, S.À., Gaivoronskaya, Ì.V., Kondrat’eva, À.À., Groo, À.À., and Razvyaznaya, À.V., Engineering Evaluation of Processing Disseminated Copper–Nickel Ore, GIAB, 2013, no. 2, pp. 57–67.
3. Shubov, L.Ya., Flotatsionnye reagenty v protsessakh obogashcheniya mineral’nogo syr’ya (Flotation Agents in Mineral Processing), Moscow: Nedra, 1990.
4. Marabini, A. and Barbaro, M., Chelating Reagents for Flotation of Sulphide Minerals, Sulphide Deposits—Their Origin and Proc., Springer, Dordrecht, 1990.
5. Ackerman, P.K., Use of Chelating Agents as Collectors in the Flotation of Copper Sulfides and Pyrite, Miner. Metall. Proc., 1999, vol. 16, no. 1, pp. 27–35.
6. Matveeva, Ò.N. and Gromova, N.Ê., Effect of Mercaptobenzothiazole and Dithiophosphate in the Flotation of Au- and Pt-bearing Minerals, GIAB, Instalment: Mineral Dressing: Collection of Sci. Papers based on the Materials of Miner’s Week Symphosium-2009.
7. Chai, W., Huang, Ya., Peng, W., Han, G., Yijun, C., and Liu, J., Enhanced Separation of Pyrite from High-Sulfur Bauxite Using 2-Mercaptobenzimidazole as Chelate Collector: Flotation Optimization and Interaction Mechanisms, Miner. Eng., 2018, vol. 129, pp. 93–101.
8. Solozhenkin, P.Ì., Interaction of Thionocarbamates with Clusters of Sulfide Minerals according to Computer Simulation Data, Tsvet. Metallurgiya, 2016, no. 6, pp. 4–13.
9. Bocharov, V.À., Ignatkina, V.À., and Alexeichuk, D.A., New Scientific Approaches to Selecting the Compositions of Sulfhydryl Collectors, the Mechanism of their Action and Substantiation of the Conditions for Selective Flotation of Sulfide Minerals, GIAB, 2013, no. 10, pp. 59–67.
10. Lu, J., Tong, Zh., Yuan, Zh., and Li, L., Investigation on Flotation Separation of Chalcopyrite from Arsenopyrite with a Novel Collector: N-butoxycarbonyl-O-isobutyl Thiocarbamate, Miner. Eng., 2019, vol. 137, pp. 118–123.
11. Forson, Ph., Skinner, W., and Asamoah, R., Decoupling Pyrite and Arsenopyrite in Flotation Using Thionocarbamate Collector, Powder Technol., 2021, vol. 385, pp. 12–20.
12. Huang, X., Huang, K., Wang, Sh., Cao, Zh., and Zhong, H., Synthesis of 2-hydroxyethyl Dibutyldithiocarbamate and its Adsorption Mechanism on Chalcopyrite, Appl. Surface Sci., 2019, vol. 476, pp. 460–467.
13. Huang, X., Jia, Yu., Cao, Zh., Wang, Sh., Ma, X., and Zhong, H., Investigation of the Interfacial Adsorption Mechanisms of 2-hydroxyethyl Dibutyldithiocarbamate Surfactant on Galena and Sphalerite, Colloids and Surfaces, Physicochem. Eng. Aspects, 2019, vol. 583.
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15. Lee, K., Archibald, D., McLean, J., and Reuter, M.A., Flotation of Mixed Copper Oxide and Sulphide
Minerals with Xanthate and Hydroxamate Collectors, Miner. Eng., 2009, vol. 22, no. 4, pp. 395–401.
16. Elizondo-Alvarez, M.A., Uribe-Salas, A., and Nava-Alonso, F., Flotation Studies of Galena (PbS), Cerussite (PbCO3) and Anglesite (PbSO4) with Hydroxamic Acids as Collectors, Miner. Eng., 2020, vol. 155.
17. Chekanova, L.G., Zabolotnykh, S.À., Kharitonova, À.V., El’chishcheva, Yu.B., and Yurovskikh, Å.S., Hydrazides of Branched Carboxylic Acids—Reagents for Recovery Flotation of Minerals of Non-Ferrous Metals, Vestn. Perm. Univ., 2019, vol. 9, no. 4, pp. 359–370.
18. Chekanova, L.G., Radushev, À.V., Baigacheva, Å.V., and Chernova, G.V., New Collectors for Sulfide Ore Flotation, Obogashch. Rud, 2009, no. 9, pp. 34–36.
19. Mitrofanova, G.V., Chernousenko, Å.V., Bazarova, Å.À., and Tyukin, À.P., Search for New Complexing Agents for Flotation of Copper-Nickel Ores, Tsvet. Metally, 2019, no. 11, pp. 27–33.
20. Holness, T., An Investigation of the Adsorption Mechanism of an Aliphatic Nitrile (Tecflote S11) on Sulphide Mineral Surfaces, Electronic Thesis and Dissertation Repository, 2020.
21. Lewis, A. and Lima, O., Tecflote—New Collector Chemistry for Sulfide Flotation, Procemin Geomet,
14th Int. Miner. Proc. Conf., Santiago, Chile, 2018.
22. Schach, E., Lewis, A., and Rudolph, M., Investigations on the Working Mechanism of the Nitrile Based Sulfide Collector Tecflote TM, Conference: MEI Flotation, Cape Town, South Africa, 2019.
MINERALIZATION KINETICS OF AIR BUBBLES WITH COARSE SPHALERITE PARTICLES IN BRACKISH SOLUTIONS OF SULFHYDRYL COLLECTORS
A. A. Nikolaev
National University of Science and Technology—NUST MISIS, Moscow, 119049 Russia
e-mail: nikolaevopr@mail.ru
The article describes the studies into the mineralization kinetics of air bubbles with non-activated and activated sphalerite particles 74–100 µm in size in brackish solutions of sulfhydryl collectors. The test collectors were isopropyl potassium xanthate and isopropyl sodium dithiophosphate (Aeroflot), and the test activator was copper sulfate. The tests provided new data on the mineralization kinetics of air bubbles with sphalerite particles in brackish solutions. The mineralization kinetics test procedure and the new data on the air bubble mineralization rate and intensity can be a framework for the science-based selection of flotation agents (collectors, activators, etc.).
Mineralization kinetics, sphalerite, flotation in sea water, flotation in brackish water, particle–bubble attachment, isopropyl potassium xanthate, isopropyl sodium dithiophosphate, activated sphalerite, coarse particle flotation
DOI: 10.1134/S1062739121060156
REFERENCES
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10. Wang, B. and Peng, Y., The Effect of Saline Water on Mineral Flotation—A Critical Review, Min. Eng., 2014, vol. 66–68, pp. 13–24.
11. Chanturia, V.À. and Vigdergauz, V.Å., Elektrokhimiya sul’fidov. Teoriya i praktika (Electrochemistry of Sulfides. Theory and Practice), Moscow: Ruda i Metally, 2008.
12. Chanturia, V.À. and Vigdergauz, V.Å., Theory and Practice of Mineral Wettability Contrast Enhancement, Gornyi Zhurnal, 2005, no. 4, pp. 59–63.
13. Kondrat’ev, S.À. and Ryaboi, V.I., Evaluation of the Collective Force of Dithiophosphates and Its Relationship with the Selectivity of Useful Component Recovery, Obogashch. Rud, 2015, no. 2 (357), pp. 25–31.
14. Kondrat’ev, S.À., Fizicheskaya formula sorbtsii i yeye naznacheniye vo flotatsii (Physical Formula of Sorption and its Purpose in Flotation), Novosibirsk: Nauka, 2018.
15. Nikolaev, À.À., Konyrova, À., and Goryachev, B.Å., Study of Mineralization Kinetics of Air Bubble in a Suspension of Activated and Non-Activated Sphalerite, Obogashch. Rud, 2020, no. 1, pp. 26–31.
16. Nikolaev, À.À., So, Ò., and Goryachev, B.Å., On the Kinetics of Air Bubble Mineralization with Sphalerite in Conditions of Using Thiol Collectors and their Compositions, Obogashch. Rud, 2016, no. 5 (365), pp. 14–18.
GEOINFORMATION SCIENCE
DIGITAL TWIN OF SOLID MINERAL DEPOSIT
O. V. Nagovitsyn* and A. V. Stepacheva**
Mining Institute, Kola Science Center, Russian Academy of Sciences, Apatity, 184209 Russia
*e-mail: o.nagovitsyn@ksc.ru
**e-mail: stepacheva@mineframe.ru
In view of rapid digitalization in the mining business, the authors highlight some associate problems. The definition of a digital twin is explained, and the difference of a digital twin of a solid mineral deposit from the other digital twins in the industry is described. The key function of a digital twin of a mineral deposit consists in updating of the deposit representation and in the use of the updated data in reasoned decision-making concerning mining development. A digital twin is formed using a set of automation tools. The mining and geological information system MINEFRAME integrates and structures the geology and geotechnology data a solid mineral mining in a unified digital space and, thereby, generates a mining plan based on the actual geological information. The methods of geological and geotechnical modeling, including digital twins, enable enhancement of occupational safety and optimization of mining strategy.
Digital twin, solid mineral deposit, digital transformation, MINEFRAME, mining and geological information system, geological modeling
DOI: 10.1134/S1062739121060168
REFERENCES
1. Lukichev, S.V. and Nagovitsyn, Î.V., Digital Transformation of the Mining Industry: Past, Present, Future, Gornyi Zhurnal, 2020, no. 9, pp. 13–18.
2. Gunther, F., Mischo, H., Losch, R., Grehl, S., and Guth, F., Increased Safety in Deep Mining with IoT and Autonomous Robots, Appl. Comp. Operat. Res. in the Miner. Industry Proc. of the 39th Int. Symp. APCOM 2019, Wroclaw, Poland, 2019.
3. Lukichev, S.V. and Nagovitsyn, Î.V., Mining and Geological Information Systems, Scope and Design Features, Mining Informational and Analytical Bulletin, 2016, no. 7, pp. 71–83.
4. Dyson, N., Syama’s Automation Surge. https://www.miningmagazine.com/technology-innovation/news/ 1387604/syama%E2%80%99s-automation-surge. Application date 06.09.2021.
5. Huang, L., Balamurali, M., and Silversides, K.L., Machine Learning Classification of Geochemical and Geophysical Data, Appl. Comp. Operat. Res. in the Mineral Industry Proc. of the 39th Int. Symp. APCOM 2019, Wroclaw, Poland, 2019.
6. Avalos, S. and Ortiz, J.M., Recursive Convolutional Neural Networks in a Multiple-Point Statistics Framework, Appl. Comp. Operat. Res. in the Mineral Industry Proc. of the 39th Int. Symp. APCOM 2019, Wroclaw, Poland, 2019.
7. Feng, S. and Ding, E., Designing Top Layer in Internet of Things for Underground Mines, Appl. Comp. Operations Res. in the Mineral Industry Proc. of the 39th Int. Symp. APCOM 2019, Wroclaw, Poland, 2019.
8. Anistratov, Ê.Yu., Otkrytye gornye raboty—XXI vek. Spravochnik. Ò. 2 (Open-Pit Mining—XXI Century. Reference Book. Vol. 2), Moscow: ÎÎÎ Sistema maksimum, 2019.
9. Laptev, V.V., Zvonareva, S.V., and Nevedrov, À.S., Tools for Backfilling Modeling in MINEFRAME, Mining Informational and Analytical Bulletin, 2019, no. S37, pp. 187–194.
10. Nagovitsyn, G.Î., Bilin, À.L., and Zvonareva, S.V., New Opportunities of MGIS MINEFRAME for Process Design and Cost Calculation of Transportation Costs, Mining Informational and Analytical Bulletin, 2019, no. S37, pp. 241–248.
11. Urazgulov, Ì.R., MINEFRAME System as the Basis for Building a Digital Model of Mining Operations (on the Example of Uchalinsky MPP JSC), Ratsional’noe osvoenie nedr, 2020, no. 2, pp. 54–58.
12. Laptev, V.V., Smagin, À.V., and Gurin, Ê.P., Automated Tools for Processing Survey Data in MGIS MINEFRAME, Mining Informational and Analytical Bulletin, 2019, no. S37, pp. 195–204.
13. Lukichev, S.V., Nagovitsyn, Î.V., Ilyin, Å.À., and Rudin, R.S., Digital Technologies for Engineering Support of Mining Operations—First Step to Smart Production Mining, Gornyi Zhurnal, 2018, no. 7, pp. 86–90.
14. Coombes, J., I’d Like to be OK with MIK, UC: A Critique of Mineral Resource Estimation Techniques, Perth: Coombes Capability, 2016.
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16. Kaputin, Yu.Å., Gornye kompyuternye tekhnologii i geostatistika (Mining Computer Technologies and Geostatistics), Saint Petersburg: Nedra, 2002.
MINING ECOLOGY AND SUBSOIL MANAGEMENT
Radiation Properties of Coal and Barren Rocks: Geotechnical Applications
S. M. Nikitenko*, Yu. F. Patrakov, M. S. Nikitenko, S. A. Kizilov, and Yu. A. Kharlampenkova
Federal Research Center for Coal and Coal Chemistry, Siberian Branch, Russian Academy of Sciences,
Kemerovo, 650065 Russia
*e-mail: nsm.nis@mail.ru
The article presents the studies into accumulation, distribution patterns and concentration conditions of radioactive elements in natural coal. The distribution patterns of radioactive elements in coal as function of its grade are also found. The application range of radiation properties of coal and barren rocks is substantiated for identifying the coal–barren rocks interface in longwall top coal caving with gravity coal flow to AFC. The working capacity of the nuclear geophysics method with metallic shielding of a responsive indicator is proved experimentally.
Radiation properties, gamma-radiation, gamma-method, nuclear geophysics method, coal, barren rocks, mining technology, longwall top coal caving, coal flow to AFC, coal–barren rock interface
DOI: 10.1134/S106273912106017X
REFERENCES
1. Yudovich, Ya.E. and Ketris, Ì.P., Tsennye elementy-primesi v uglyakh (Valuable Impurity Elements in Coals), Yekaterinburg: Institut geologii UrO RAN, 2006.
2. Arbuzov, S.I. and Mashen’kin, V.S., Radioactive Elements in Caustobioliths of Northern Asia, Proc. of the 5th Int. Conf. on Radioactivity and Radioactive Elements in Human Habitat, Tomsk, 2016.
3. Ishkhanov, B.I. and Tretyakova, Ò.Yu., Path to Superheavy Elements, VMU, Ser. 3. Fizika. Astronomiya, 2017, no. 3, pp. 3–20.
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7. Nifantov, B.F., Artem’ev, V.B., Yasyuchenya, S.V., Anferov, B.À., and Kuznetsova, L.V., Geokhimicheskoe i geotekhnologicheskoe obosnovanie novykh napravlenii osvoyeniya ugol’nykh mestorozhdenii Kuzbassa. T. 1, kn. 4 (Geochemical and Geotechnological Justification of New Trends for Mining Coal Deposits in Kuzbass. Vol. 1, Book 4), Moscow: Gornoe delo, 2014.
8. Krylov, D.À. and Sidorova, G.P., Estimation of the Content of Radioactive Elements in Coals and Products of their Combustion, Mining Informational and Analytical Bulletin, 2015, no. 7, pp. 369–376.
9. Ovcharenko, N.V., Assessment of the Effect of Mining Coals with a High Content of Natural Radionuclides on the Quality of Coal Products and Environmental Conditions, Cand. Tech. Sci. Thesis, Moscow: MISiS, 2020.
10. Grechukhin, V.V., Geofizicheskie metody issledovaniya ugol’nykh skvazhin (Geophysical Methods for Studying Coal Seam Gas Wells), Moscow: Nedra, 1965.
11. Klishin, V.I., Shundulidi, I.À., Ermakov, À.Yu., and Solov’ev, À.S., Tekhnologiya razrabotki zapasov moshchnykh pologikh plastov s vypuskom uglya (Technology for Mining Reserves of Thick Gently Sloping Seams with Gravity Coal Flow), Novosibirsk: Nauka, 2013.
12. Klishin, V.I., Opruk, G.Yu., Varfolomeev, Å.L., and Borisov, I.L., Interaction of Powered Supports with Interlayer Strata in Systems with Gravity Coal Flow, Mining Informational and Analytical Bulletin, 2018, no. 11 (special issue no. 48), pp. 87–94.
INSIGHT INTO MINERALOGY OF. A. LOW-GRADE MANGANESE ORE FOR SEPARATION
Jin Liu, Rui He, Xing Xing, Zhi Wang, and Tao Xiong*
College of Safety Engineering, Chongqing University of Science and Technology,
Chongqing, 401331 China
School of Materials Science and Engineering, UNSW Sydney,
Kensington, NSW, 2052 Australia
SLon Magnetic Separator Ltd., Ganzhou, 314000 China
*e-mail: 842096493@qq.com
In this study, the use of XRF, XRD and other instruments found that the manganese content in the ore was 14.53%, and the main forms were carbonate, iron manganese oxide and manganese oxide. Because of the special magnetic susceptibility of these minerals, the magnetic separation method was chosen to improve the grade of manganese ore, and the conventional magnetic separator of –30 mm and –15 mm was proposed to separate manganese ore, and 4 kinds of concentrates were obtained according to market demand. At the same time, it was found that the grade of middling obtained after sorting was relatively low, and the selection index of 15~0 mm was better than 30~0 mm. Therefore, 15~0 mm is selected for the re-concentration test of middling. The result shows that the grade of concentrate obtained by re-concentration of middling is 23.26%, which is 2.33% higher than that of non-concentrated ore concentrate, and the comprehensive concentrate obtained can be subdivided 3 different products, which can be flexibly adjusted according to market requirements.
Mineralogy, low-grade manganese ore, magnetic separation, concentrate
DOI: 10.1134/S1062739121060181
REFERENCES
1. Xu, Hai, Gao, et al., Genesis for Rare Earth Elements Enrichment in the Permian Manganese Deposits in Zunyi, Guizhou Province, SW China, J. Acta Geologica Sinica, 2020, vol. 94, no. 1, pp. 94–106.
2. Romie D. Laranjo and Nathaniel M. Anacleto, Direct Smelting Process for Stainless Steel Crude Alloy Recovery from Mixed Low-Grade Chromite, Nickel Laterite and Manganese Ores, J. of Iron and Steel Res. Int., 2018, vol. 25, no. 5, pp. 515–523.
3. Sundqvist, S., Khalilian, N., Leion, H., et al., Manganese Ores as Oxygen Carriers for Chemical-Looping Combustion (CLC) and Chemical-Looping with Oxygen Uncoupling (CLOU), J. Env. Chem. Eng., 2017, vol. 5, no. 3.
4. Zhina Liu, Hong Xu, Qiushu Wang, and Mei Chen, The Supply and Demand Status and Sustainable Development Recommendations of Chinese Manganese Ores, Resources and Industries, 2015, vol. 17, no. 6, pp. 38–43.
5. Jiawei, C., Huan, L., Xin, L.I., et al., Study on Process Mineralogy of Low Grade Manganese Carbonate Ore in Xiangxi Area, J. Industrial Miner. Proces., 2019.
6. Lotter, N.O., Kormos, L.J., Oliveira, J., Fragomeni, D., and Whiteman, E., Modern Process Mineralogy: Two Case Studies, Miner. Eng., 2011, vol. 24, no. 7, pp. 638–650.
7. Chanturiya E. L., Bashlykova, T.V., Potkonen, N.I., et al., Poor Manganese Ore Dressing on the Basis of Mineralogical-Technological Studies, Developments in Mineral Processing, 2000, 13, pp. C2–1–C2–7.
8. Brusnitsyn, A.I., Mineralogy and Metamorphism Conditions of Manganese Ore at the South Faizulino Deposit, The Southern Urals, Russia, Geology of Ore Deposits, 2006, vol. 48, no. 3, pp. 193–214.
9. Gutzmer, J. and Beukes, N.J., Mineralogy and Mineral Chemistry of Oxide-Facies Manganese Ores of the Postmasburg Manganese Field, South Africa, Mineralogical Magazine, 1997, vol. 61, no. 2, pp. 213–231.
10. Lee, M.R. and Smith, C.L., Scanning Transmission Electron Microscopy Using a SEM: Applications to Mineralogy and Petrology, Mineralogical Magazine, 2006, vol. 70, no. 5, pp. 579–590.
11. Mark Paine, Uwe Konig, and Emma Staples, Application of Rapid X-Ray Diffraction (Xrd) and Cluster Analysis to Grade Control of Iron Ores, Springer Berlin Heidelberg, 2012, vol. 6, no. 15.
12. Malayoglu, U., Study on the Gravity Processing of Manganese Ores, Asian J. of Chemistry, 2010, vol. 22, no. 4, pp. 3292–3298.
13 Grigorova, I., Studies and possibilities of low grade manganese ore beneficiation, XXII World Mining Congress, 2011, pp. 593–598.
14. Shi, C., Deli, M.A., Xie, Y., et al., Flotation Production Practice in Low-grade of Carbonic-acid Manganese Ore, J. Chinas Manganese Industry, 2012, vol. 30, no. 2, pp. 36–38.
15. Sunil Kumar Tripathy, Banerjee, P.K., and Nikkam Suresh, Effect of Desliming on the Magnetic Separation of Low-Grade Ferruginous Manganese Ore, Int. J. Miner., Metall. and Materials, 2015, vol. 22, no. 7, pp. 661–673.
16. Rajabzadeh Ali M., Moosavinasab, Z., Mineralogy and Distribution of Platinum-Group Minerals (PGM) and Other; Solid Inclusions in the Faryab Ophiolitic Chromitites, Southern Iran, Mineralogy and Petrology, 2013, vol. 107, no. 6, pp. 943–962.
17. Luzheng Chen and Dahe Xiong, Magnetic Techniques for Mineral Processing, Progress in Filtration and Separation, Elsevier Publisher, 2015, pp. 287–324.
18. Jianwu Zeng, Luzheng Chen, Ruoyu Yang, Xiong Tong, Peng Ren, and Yongming Zheng, Centrifugal High Gradient Magnetic Separation of Fine Ilmenite, Int. J. of Mineral Processing, 2017, vol. 168, pp. 48–54.
19. Grethe Hystad, Robert, T. Downs, Edward, S. Grew, Robert, M. Hazen, Statistical Analysis of Mineral Diversity and Distribution: Earth’s Mineralogy is Unique, Earth and Planetary Science Letters, 2015, vol. 426, pp. 154–157.
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STUDY ON GRANITE CRUSHING LAW UNDER ULTRASONIC MULTI-PARAMETER VIBRATION BASED ON MICROSCOPIC DAMAGE
Peng Yuan
China Railway Design Corporation, Tianjin, 300308 China
e-mail: 1454462861@qq.com
With continuous increase of mineral resource exploration depth and high-density development of underground space, and in view of problems such as low efficiency, high cost and large energy consumption in conventional hard rock crushing manners, higher requirements have been proposed for rock crushing techniques for the purpose of prolonging the service life of drilling tools and reducing the cost. Through research methods such as theoretical research, experiments and numerical simulation, the optimal multi-parameter combination of ultrasonic vibration is obtained. On this basis, hard rocks can be rapidly damaged in a certain longitudinal depth, and formation of ultrasonic wave frequency resonance fatigue crushed rocks. Meanwhile, due to heterogeneity of particles in rocks and inhomogeneity of the microstructures, dynamic behaviors conducted by rock particle units under vibration are quite complicated. Through systematic analysis of damage rules and failure mechanisms of cracks inside rocks under ultrasonic wave multi-parameter coupling vibration, provide a theoretical basis for technologies of rock crushing with ultrasonic vibration.
Ultrasonic vibration, multi-parameter coupling, orthogonal test, resonance rock crushing, digital image processing
DOI: 10.1134/S1062739121060193
REFERENCES
1. Songyu, Yin, Dajun, Zhao, and Guobing, Zhai, Investigation into the Characteristics of Rock Damage Caused by Ultrasonic Vibration, Int. J. International Journal of Rock Mechanics & Mining Sciences. Sci., 2016, 84, pp. 159–164.
2. Zhong, J.H. et al., Macro-Fracture Mode and Micro-Fracture Mechanism of Shale, Int. J. Pet Explor Dev. Sci., 2015, 42, pp. 269–276.
3. Nikolic, M. and Ibrahimbegovic, A., Rock Mechanics Model Capable of Representing Initial Heterogeneities and Full Set of 3D Failure Mechanisms, Int. J. Computer Methods in Applied Mechanics and Engineering. Sci., 2015, pp. 209–227.
4. Wang Yasong, Ma Linjian, Fan Pengxian, and Chen Yan, A Fatigue Damage Model for Rock Salt Considering the Effects of Loading Frequency and Amplitude, Int. J. International Journal of Mining Science and Technology. Sci., 2016, 26(05), pp. 955?958.
5. Erarslan, N. and Williams, D.J., Mechanism of Rock Fatigue Damage in Terms of Fracturing Modes, Int. J. International Journal of Fatigue. Sci., 2012, 43(1), pp. 76–89.
6. Zhechao Wang, Shucai Li, Liping Qiao, and Jiangang Zhao, Fatigue Behavior of Granite Subjected to Cyclic Loading under Triaxial Compression Condition, Int. Rock Mechanics and Rock Engineering. Sci., 2013, 46, pp. 1603–1615.
7. Dajun Zhao and Peng Yuan, Research on the Influence Rule of Ultrasonic Vibration Time on Granite Damage, Int. Journal of Mining Science. Sci., 2018, 54, pp. 751–762.
8. Zhenjun Wang and Yuanming Xu, Review on Application of the Recent New High-Power Ultrasonic Transducers in Enhanced Oil Recovery Field in China, Int. Energy. Sci., 2015, 89, pp. 259–267.
9. Zongqing Tang, Cheng Zhai, Quanle Zou, and Lei Qin, Changes to Coal Pores and Fracture Development by Ultrasonic Wave Excitation Using Nuclear Magnetic Resonance, Int. Fuel. Sci., 2016, 186, pp. 571–578.
10. Andrea Cardoni, Patrick Harkness, and Margaret Lucas, Ultrasonic Rock Sampling Using Longitudinal-Torsional Vibrations, Int. Ultrasonics. Sci., 2010, 50(4–5), pp. 447–452.
11. Zhang, C., Zhang, Y.J,, and Li, Z.W., Experimental Study of Seepage Characteristics of Single Rock Fracture Based on Stress States and Stress History, Int. Global Geology. Sci., 2016, 19(3), pp. 1–5.
12. El-Hadek, M. Awad, Dynamic Equivalence of Ultrasonic Stress Wave Propagation in Solids, Int. Ultrasonics. Sci., 2018, 83, pp. 214–221.
NEW METHODS AND INSTRUMENTS IN MINING
MODERN ANALYTICAL METHODS AND RESEARCH PROCEDURES FOR MINERAL PROCESSING ENGINEERING SUMMARY
D. Krawczykowski* and D. Kołodziej**
Faculty of Civil Engineering and Resource Management, Environmental Engineering Department,
AGH University of Science and Technology, Krakow, 30–059 Poland
*e-mail: *krawcz@agh.edu.pl
AGH Doctoral School, Kopalnia Wapienia, Czatkowice sp. z o. o., Krzeszowice, 32–065 Poland
**e-mail: d.kolodziej@czatkowice.com.pl
The rapid development of technology and engineering in recent years caused the need to adopt an integrated and interdisciplinary approach to mineral processing engineering. The relationships between mineralogical characteristics of the raw material and the efficiency and effectiveness of its processing and beneficiation processes become vital, especially concerning selecting processing technologies. Mineralogy determines the energy consumption of grinding processes but also the conditions of the process such as flotation (type and number of reagents, flotation time, environmental parameters of the slurry, etc.) The article shows modern methods of process mineralogy used in the processing of mineral resources at the stage of the process design, its optimization and diagnosis of technical problems in the beneficiation process. Research strategies used in diagnosing issues associated with the processing in the beneficiation plants are discussed as well as research procedures and analysis methods supported by modern process mineralogy tools (QEMSCAN, MLA, EPMA, TOF-SIMS), which constitute modern mineral engineering characterized by an integrated and interdisciplinary approach to processing.
Mineral processing, control and measurement devices, flotation
DOI: 10.1134/S1062739121060205
REFERENCES
1. Sutherland, D.N., Image Analysis for Off-Line Characterization of Mineral Particles and Prediction of Processing Properties, Particle Particle Syst. Charact., 1993, 10, pp. 271–274.
2. Gottlieb, P., Wilkie, G., Sutherland, D.N., Ho-Tun, E., Suthers, S., Perera, K., Jenkins, B., Spencer S., Butcher, A., and Rayner, J., Using Quantitative Electron Microscopy for Process Mineralogy Applications, YOM, 2000, 52 (4), pp. 24–25.
3. Gu, Y., Automated Scanning Electron Microscope Based Mineral Liberation Analysis, JOM, 2003, 2 (1), pp. 33–41.
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